UltraShift PLUS
TRSM0940 EN-US
|
March 2024 - A

Range Cylinder LAS/VAS Model

Special Instructions

None

Special Tools

None

Component Identification

_Graphics/LineArt/TRSM0980_RangeCylinderID.png

1. Air Filter/Regulator Bolts (x2)

2. Air Filter/Regulator

3. Range Cylinder Cover Bolts (x4)

4. Range Cylinder Cover and Range Solenoid Valve

5. Range Solenoid Valve Cover

6. Range Cylinder Piston Bolt

7. Range Cylinder Piston

8. Range Cylinder Piston O-ring

9. Range Cylinder O-ring

10. Range Cylinder Bolts (x4)

11. Range Cylinder

Range Cylinder Disassembly

  1. Drain the air on truck before disconnecting the air supply line to the Air Filter Regulator.

    _Graphics/Web/TRSM_0970_range cyl rebuild disassy 1.png

  2. Disconnect the air lines and mark lines that go to the Range Cylinder low and high side fitting.

  3. Remove the Air Filter Regulator

    _Graphics/Web/TRSM0940_Range Cylinder Disassembly Step 3.png

  4. Disconnect the Transmission Harness from the Range Cylinder Actuator.

    _Graphics/Web/TRSM0940_Range Cylinder Disassembly Step 4.png

  5. Remove the 4 bolts that hold the range cover and range cylinder to the auxiliary case. Remove the cover.

    _Graphics/Web/TRSM0940_Range Cylinder Disassembly Step 5.png

  6. Remove the retaining bolt for the Range Cylinder Piston.

    _Graphics/Web/TRSM0940_Range Cylinder Disassembly Step 6.png

  7. Remove the Range Cylinder and piston from the Auxiliary Case.

    _Graphics/Web/TRSM0940_Range Cylinder Disassembly Step 8.png

  8. Remove the piston from the Range Cylinder.

    _Graphics/Web/TRSM0940_Range Cylinder Disassembly Step 9.png

  9. Inspect for cut O-rings, rust or debris in the cylinder, scoring, and blocked air passages.

Range Cylinder Assembly

  1. Install a new gasket on the Range Cylinder to seal against the Auxiliary Case. Clean off any remaining debris from the old gasket.

    _Graphics/Web/TRSM0940_Range Cylinder Assembly Step 1.png

  2. Install the Range Cylinder in the bore. Make sure the cylinder is positioned so that the concave corner is in the top right. This allows for proper access to the bolt that secures the Auxiliary Case to the Main Case.

    _Graphics/Web/TRSM0940_Range Cylinder Assembly Step 2.png

  3. Install a new O-ring on the Range Piston and Range Yoke Bar. Lube with silicone.

    _Graphics/Web/TRSM_0970_range cyl rebuild assy 4.png

  4. Install the Range Piston into the cylinder and onto the yoke bar.

    _Graphics/Web/TRSM0940_Range Cylinder Assembly Step 5.png

  5. Torque the bolt 35–45 lb-ft.

    _Graphics/Web/TRSM0940_Range Cylinder Assembly Step 6.png

  6. Install a new gasket between the Range Cylinder and the Range Cylinder Cover.

    Note: Verify that the small air passage is located at the bottom to align properly with the cover.

    _Graphics/Web/TRSM0940_Range Cylinder Assembly Step 7.png

  7. Install the Range Cylinder Cover and 4 bolts. Torque bolts 30–35 lb-ft.

    _Graphics/Web/TRSM0940_Range Cylinder Assembly Step 8.png

  8. Reconnect the Transmission Harness to the Range Cylinder Actuator.

    _Graphics/Web/TRSM0940_Range Cylinder Assembly Step 9.png

  9. Install the Air Filter Regulator and torque bolts 8–12 lb-ft.

    _Graphics/Web/TRSM0940_Range Cylinder Assembly Step 10.png

  10. Install the air lines to the Range Cover as marked and connect the air supply lines to the Air Filter Regulator.

  11. Verify all the work is done correctly. Air-up the truck and verify operation of the Transmission Range System.