Tool Specifications
Some repair procedures pictured in this manual show the use of specialized tools. Their actual use is recommended as they make transmission repair easier and faster and prevent costly damage to critical parts. For the most part, ordinary mechanic’s tools such as socket wrenches, screwdrivers, etc., and other standard shop items such as a press, mauls and soft bars are the only tools needed to successfully disassemble and reassemble any Eaton® Fuller® Transmission.The following tables list and describe the typical tools required to properly service this model transmission above and beyond the necessary basic wrenches, sockets, screwdrivers and pry bars.
General Tools
The following general tools are available from several tool manufacturers such as Snap-On, Mac, OTC and many others.
| Tool | Purpose |
|---|---|
| 0–100 lb-ft (0–135 N•m) 1/2” (12.7 mm) drive Torque Wrench | General torquing of fasteners [typically 15–80 lb-ft (20–108 N•m)] |
| 0–50 lb-in (0–5.62 N•m) 3/8” (9.52 mm) drive Torque Wrench | General torquing of fasteners |
| 0–30 lb-in 1/4” drive Torque Wrench | Torquing of cap screws to 7 lb-in during Auxiliary Counter Shaft Bearing endplay setting procedure |
| Large Brass Drift 3/4” x 12" (19 mm x 304.8 mm) | Protect shafts and bearings during removal |
| Large Dead Blow Hammer or Maul 32 ounces | Provide force for shaft and bearing removal |
| 2 Air Pressure Gauges 0–150 PSI (0–10.34 BAR) | Troubleshoot and verify correct operation of air system |
| Snap Ring Pliers—Large Standard External | Remove the snap rings at Auxiliary Drive Gear, Input Shaft Bearing and Counter Shaft Bearings |
| Feeler Gauges | Set Main Shaft washer endplay and Auxiliary Tapered Bearing endplay |
| Rolling Head (Crow’s Foot) Pry bar | Remove the Auxiliary Drive Gear Bearing |
| Universal Bushing Driver | Remove and install Clutch Housing Bushings. Bushing OD = 1.125", ID = 1.000" |
Special Tools
The following special tools are designed for this Eaton® Fuller® Transmission. The address and phone number of the tool supplier are listed after the table. This list is provided as a convenience to our customers. These tools are manufactured by an independent company with no relationship to Eaton® Fuller®. Eaton® Fuller® does not warrant the fit or function of the listed tools. To obtain the tools, contact the tool supplier directly.
| Roadranger Tool Number | Tool | Purpose |
|---|---|---|
| Output Yoke Puller | May be required to remove a rusted Output Yoke | |
| RR1006TR | Auxiliary Section Hanger | Support, or hang, the Auxiliary Section in the horizontal position |
| RR1007TR | Auxiliary Counter Shaft Support and Shim Tool | Hold the Auxiliary Counter Shafts in position while installing the Auxiliary Section in the horizontal position, also to simplify the checking and setting of the Auxiliary Counter Shaft Bearing endplay |
| RR1012TR-3 | Bearing Puller | Remove front section Counter Shaft Bearings |
| RR1012TR-2 | Bearing Driver | Install front section Counter Shaft Bearings |
| RR1012TR-4 | Bearing Driver | Install the front Counter Shaft Rear Bearings |
| RR1002TR | Counter Shaft Support Tools (2) | Support and locate the front section Counter Shafts during bearing removal and installation |
| RR1005TR | Input Bearing Driver | Install Input Bearing on Input Shaft |
| RR1012TR-5 | Bearing Driver | Install the Auxiliary Counter Shaft Tapered Bearings |
| RR1004TR | Main Shaft Hook | Assist in lifting of Main Shaft from front section |
| RR1023TR | Input Bearing Puller | Remove Input Bearing |
| RR1011TR | Bearing Race Puller | Remove the Auxiliary Counter Shaft Tapered Bearing Outer Races |
| RR1001TR | Output Seal Driver | Install Output Seal |
| RR1001TR-1 | Output Seal Slinger Driver | Install Output Seal Slinger |
Eaton® Aftermarket Parts
The following tools are available through Eaton® Aftermarket Parts. To obtain any of the tools listed, contact your local Eaton® parts distributor.
| Eaton Tool Number | Tool | Purpose |
|---|---|---|
| 4301157 included in kit K-2394 | 5/32” Air Line Release Tool | Remove 5/32” air lines from push-to-connect fittings |
| 4301158 included in kit K-2394 | Air Line Cutting Tool | Cut plastic air lines smoothly and squarely |
Special Tools Manufacturer
Below is the address and phone number of the company that makes tools specifically for Eaton® Fuller® Transmissions:
K-Line Tools315 Garden Ave.Holland, MI 49424800-824-5546www.klineind.com
Shop Equipment
The following tool will be needed to complete the removal and installation of the Eaton® Fuller® Transmission.
- 20-ton capacity press