Endurant HD
TRSM0950 EN-US
|
February 2025 - A

Clutch Housing

Special Instructions

Clutch Housing is approximately 558 mm (22 inches) wide. Only perform steps to Disassemble Clutch Housing and Assemble Clutch Housing when using a press. If the Clutch Housing is too large for the available press, perform steps to Disassemble Clutch Housing with Input Shaft Press (RR1085TR) and Assemble Clutch Housing with Input Shaft Press (RR1085TR).

Note: A press is required for the removal and installation of the Input Shaft. Failure to use a press could result in Input Shaft and/or Clutch Housing damage.

Note: For Bearing Lock installation, print the Bearing Lock templates from the appendix. Cut out the three templates for both Clutch Housing Countershaft bearings and Front Input Shaft bearing. All three templates will be used to mark bearing openings to properly place bearings in Clutch Housing.

Special Tools

  • Countershaft Bearing Installer (RR1076TR)
  • Input Shaft Cup (RR1085TR-6)
  • Front Bearing Capture Plate (RR1085TR-7)
  • Input Shaft Bearing Removal and Installation Tool (RR1075TR)
  • Universal Driver Handle (OE8044-T0)

    Note: If manually pressing the Input Shaft, additional tools are needed:

    • Input Shaft Press (RR1085TR)
    • Input Bearing Driver (RR1049TR)
    • 4 (2 inch 7/16 inch Grade 8 or 50.8 mm M12 Grade 10.9) cap screws, washers and nuts

      Note: Reference the appendix for Clutch Housing Bearing Templates.

Component Identification

_Graphics/_LineArt/TRTS0950_ClutchHousing_Design2_ID.png

1. Input Shaft Assembly

2. Countershaft Bearings (x2)

3. Clutch Housing

4. Input Shaft Bearing O-ring

5. Input Shaft Bearing

6. Input Shaft Snap Ring

7. Countershaft Bearing O-rings (x2) (Only use with Chamfered Bearing Bores)

8. 90-Degree Air Line Fitting

9. Inspection Cover

10. Cap Screws (x2)

11. Release Yoke Pivot Pin

Disassemble Clutch Housing

  1. Ensure Input Shaft Snap Ring is removed.

  2. Place Clutch Housing in press with Input Shaft up.

    Caution
    Clutch Housing weighs approximately 50 lbs. Keep fingers clear of pinch points between Clutch Housing and other surfaces. Dropping Clutch Housing could result in component damage and/or personal injury.
    Notice
    A press is required for the removal and installation of the Input Shaft. Failure to use a press results in Input Shaft and/or Clutch Housing damage.
    Notice
    Support the Clutch Housing to avoid damaging the housing and sealing surface.

    Note: Clutch Housing is approximately 558 mm (22 inches) wide. If Clutch Housing is too large for the available press, perform steps to Disassemble Clutch Housing with Input Shaft Press (RR1085TR) and Assemble Clutch Housing with Input Shaft Press (RR1085TR).

    _Graphics/_Raster/TRSM0950_ISR_0715.png

  3. Place Input Shaft Cup (RR1085TR-6) on the end of the Input Shaft.

    _Graphics/_Raster/TRSM0950_ISR_0719.png

  4. Press Input Shaft from Clutch Housing.

    _Graphics/_Raster/TRSM0950_ISR_0726.png

  5. Mark Clutch Housing to indicate airline inlet direction with a paint mark.

    _Graphics/_Raster/IMG_2052.png

  6. Remove Inertia Brake 90-degree airline elbow (15 mm).

    _Graphics/_Raster/IMG_2055.png

  7. Remove the Release Yoke Pivot Pin (30 mm).

    _Graphics/_Raster/IMG_2058v2.png_Graphics/_Raster/IMG_2125.png

  8. Place Clutch Housing in press with flywheel housing side of the Clutch Housing down.

    Notice
    Support the Clutch Housing to avoid damaging the housing.

  9. Place Input Shaft Bearing Removal and Installation Tool (RR1075TR) and Universal Driver Handle (OE8044-T0) onto Input Shaft Bearing.

    _Graphics/_Raster/IMG_2171.png

  10. Press Input Shaft Bearing from Clutch Housing.

  11. If present, remove Input Shaft Bearing O-ring and discard.

    Note: Install a new Input Shaft Bearing O-ring when assembling Clutch Housing with chamfered bearing bores.

    _Graphics/_Raster/TRSM0950_CHCB_7490.png

  12. Place Countershaft Bearing Installer (RR1076TR) and Universal Driver Handle (OE8044-T0) onto Lower Countershaft Bearing.

  13. Press Lower Countershaft Bearing from Clutch Housing.

    _Graphics/_Raster/IMG_2179.png

  14. If present, remove Countershaft Bearing O-ring and discard.

    Note: Install new Countershaft Bearing O-rings when assembling Clutch Housing with chamfered bearing bores.

    _Graphics/_Raster/TRSM0950_MHCB_7239.PNG

  15. Place Countershaft Bearing Installer (RR1076TR) and Universal Driver Handle (OE8044-T0) onto Upper Countershaft Bearing.

  16. Press Upper Countershaft Bearing from Clutch Housing.

    _Graphics/_Raster/IMG_2182.png

  17. If present, remove Countershaft Bearing O-ring and discard.

    Note: Install new Countershaft Bearing O-rings when assembling Clutch Housing with chamfered bearing bores.

    _Graphics/_Raster/TRSM0950_MHCB_7239.PNG

Assemble Clutch Housing

Caution
Clutch Housing (without Input Shaft) weighs approximately 40 lbs. Keep fingers clear of pinch point between Clutch Housing and other surfaces. Dropping Clutch Housing could result in component damage and/or personal injury.

  1. Place Clutch Housing in press with flywheel housing side up.

  2. Inspect Upper Countershaft bearing bore for chamfered edge.

    • If chamfer is present, go to Step 3.
    • If chamfer is NOT present, go to Step 4.
    _Graphics/_Raster/TRSM0950_CHCB_7251.png

  3. Slide Countershaft Bearing O-ring on Upper Countershaft Bearing until fully seated against snap ring.

    Note: Install new Countershaft Bearing O-rings when assembling Clutch Housing with chamfered bearing bores.

    _Graphics/_Raster/TRSM0950_MHCB_7239.PNG_Graphics/_Raster/TRSM0950_MHCB_7235.png

  4. Place Clutch Housing Upper Bearing template cut out on Clutch Housing opening.

    _Graphics/_Raster/IMG_0982.JPG

  5. Complete marks that are 180 degrees apart using the slots on the template.

    _Graphics/_Raster/IMG_0983.JPG_Graphics/_Raster/IMG_0985.JPG

  6. Place Upper Countershaft Bearing into Clutch Housing, aligning flat spots on bearing to both marks.

    _Graphics/_Raster/IMG_0986.JPG

  7. Press Upper Countershaft Bearing into Clutch Housing, aligning flat spots on bearing to both marks.

    Notice
    Do not over press bearing into Clutch Housing. Over pressing could result in component damage.
    _Graphics/_Raster/IMG_2187.png

  8. Verify Upper Countershaft Bearing is fully seated in Clutch Housing.

    _Graphics/_Raster/TRSM0950_CHDA_7412.png

  9. Inspect Lower Countershaft bearing bore for chamfered edge.

    • If chamfer is present, go to Step 9.
    • If chamfer is NOT present, go to Step 10.
    _Graphics/_Raster/TRSM0950_CHCB_7251.png

  10. Slide Countershaft Bearing O-ring on Lower Countershaft Bearing until fully seated against snap ring.

    Note: Install new Countershaft Bearing O-rings when assembling Clutch Housing with chamfered bearing bores.

    _Graphics/_Raster/TRSM0950_MHCB_7239.PNG_Graphics/_Raster/TRSM0950_MHCB_7235.png

  11. Place Clutch Housing Lower Bearing template cut out on Clutch Housing opening.

    _Graphics/_Raster/IMG_0988.JPG

  12. Complete marks that are 180 degrees apart using the slots on the template.

    _Graphics/_Raster/IMG_0990.JPG_Graphics/_Raster/IMG_0991.JPG

  13. Place Lower Countershaft Bearing into Clutch Housing, aligning flat spots on bearing to both marks.

    _Graphics/_Raster/IMG_0992.JPG

  14. Place Countershaft Bearing Installer (RR1076TR) and Universal Driver Handle (OE8044-T0) onto Lower Countershaft Bearing.

  15. Place Lower Countershaft Bearing into Clutch Housing, aligning flat spots on bearing to both marks.

  16. Press Lower Countershaft Bearing into Clutch Housing.

    Notice
    Do not over press bearing into Clutch Housing. Over pressing could result in component damage.
    _Graphics/_Raster/IMG_2192.png

  17. Verify Lower Countershaft Bearing is fully seated in Clutch Housing.

    _Graphics/_Raster/TRSM0950_CHDA_7411.png

  18. Inspect Input Shaft bearing bore for chamfered edge.

    • If chamfer is present, go to Step 19.
    • If chamfer is NOT present, go to Step 20.
    _Graphics/_Raster/TRSM0950_ISDA_7547.png

  19. Slide Input Shaft Bearing O-ring on Input Shaft Bearing until fully seated against snap ring.

    Note: Install a new Input Shaft Bearing O-ring when assembling Clutch Housing with chamfered bearing bores.

    _Graphics/_Raster/TRSM0950_CHCB_7490.png_Graphics/_Raster/TRSM0950_CHCB_7254.png

  20. Place Clutch Housing Front Input Bearing template cut-out on Clutch Housing opening.

    _Graphics/_Raster/IMG_0995.JPG

  21. Complete mark on the slot of the template.

    _Graphics/_Raster/IMG_0997.JPG_Graphics/_Raster/IMG_0998.JPG

  22. Place Input Bearing into Clutch Housing. aligning flat spot on bearing to mark.

    _Graphics/_Raster/IMG_1003.JPG

  23. Place Input Shaft Bearing Removal and Installation Tool (RR1075TR) and Universal Driver Handle (OE8044-T0) onto Input Shaft Bearing.

  24. Press Input Shaft Bearing into Clutch Housing until fully seated.

    Notice
    Do not over press bearing into Clutch Housing. Over pressing could result in component damage.
    _Graphics/_Raster/IMG_2197.png

  25. Verify Input Shaft Bearing is fully seated in Clutch Housing.

    _Graphics/_Raster/TRSM0950_ISDA_7398.png

  26. Install and hand tighten Inertia Brake 90-degree airline elbow (15 mm) aligning airline inlet with paint mark.

    _Graphics/_Raster/IMG_2055.png

  27. Install Release Yoke Pivot Pin (30 mm) and torque to 130-140 Nm (95-101 lb-ft).

    _Graphics/_Raster/IMG_2125.png_Graphics/_Raster/IMG_2127.png

  28. Place Clutch Housing in press with flywheel housing side of the Clutch Housing down on Input Shaft Stand (RR1073TR), supporting the Inner Bearing Race of the Input Shaft Bearing.

    Notice
    Support the Inner Bearing Race to avoid damaging the Input Shaft Bearing in the Clutch Housing.
    _Graphics/_Raster/IMG_7093.png_Graphics/_Raster/IMG_7095.png_Graphics/_Raster/IMG_7100 copy.png

  29. Install Input Shaft into Clutch Housing.

    _Graphics/_Raster/TRSM0950_ISI_0811.png

  30. Place Input Shaft Cup (RR1085TR-6) on the Input Shaft.

    _Graphics/_Raster/TRSM0950_ISI_0814.png

  31. Press Input Shaft into Input Shaft Bearing until fully seated.

    Notice
    Do not over press Input Shaft into Clutch Housing. Over pressing could result in component damage.
    _Graphics/_Raster/TRSM0950_ISI_0818.png

  32. Install Input Shaft Snap Ring.

    Notice
    A new snap ring is required when reinstalling. A used snap ring may detach from Input Shaft and result in transmission component damage.

    Note: The snap ring will not install if Input Shaft is not fully seated into Input Shaft Bearing.

    _Graphics/_Raster/TRSM0950_ISDA_7641.png

Install Input Shaft Cover

  1. Clean sealing surfaces on the Clutch Housing and Input Shaft Cover.

  2. Slide the Input Shaft Cover over the Input Shaft.

    Note: Align "TOP" at 12 o'clock.

    _Graphics/_Raster/TRSM0950_ISDA_7863.png_Graphics/_Raster/TRSM0950_ISDA_7851.png

  3. Install the 7 Input Shaft Cover 13 mm cap screws and torque to 21-25 Nm (16-19 lb-ft) in a criss-cross pattern.

    _Graphics/_Raster/TRSM0950_ISDA_7860.png

Disassemble Clutch Housing with Input Shaft Press (RR1085TR)

  1. Ensure Input Shaft Snap Ring is removed.

  2. Place and support Clutch Housing on a bench.

    Note: Allow space to press the Input Shaft out of Clutch Housing.

    _Graphics/_Raster/IMG_1822.png

  3. Place Input Shaft Cup (RR1085TR-6) on the end of the Input Shaft.

    _Graphics/_Raster/TRSM0950_ISR_0533.png

  4. Place Input Shaft Press (RR1085TR) on the flywheel housing side of the Clutch Housing.

    Caution
    Input Shaft Press weighs approximately 30 lbs. Keep fingers clear of pinch point between Input Shaft Press and other surfaces. Dropping Input Shaft Press could result in component damage and/or personal injury.
    _Graphics/_Raster/IMG_3580.png

  5. Install and hand tighten 4 (2 inch 7/16 inch Grade 8 or 50.8 mm M12 Grade 10.9) cap screws, washers and nuts to attach press to housing.

    _Graphics/_Raster/TRSM0950_ISR_0539.png

  6. Place soft material under Input Shaft.

    _Graphics/_Raster/IMG_3580.png

  7. Rotate jack screw to press Input Shaft out of Clutch Housing.

  8. Remove 4 cap screws, washers, nuts and Input Shaft Press (RR1085TR) from Clutch Housing.

    Caution
    Input Shaft Press weighs approximately 30 lbs. Keep fingers clear of pinch points between Input Shaft Press and other surfaces. Dropping Input Shaft Press could result in component damage and/or personal injury.

  9. Mark Clutch Housing to indicate airline inlet direction with paint mark.

    _Graphics/_Raster/IMG_2052.png

  10. Remove Inertia Brake 90-degree airline elbow (15 mm).

    _Graphics/_Raster/IMG_2055.png

  11. Remove Release Yoke Pivot Pin (30 mm).

    _Graphics/_Raster/IMG_2058v2.png_Graphics/_Raster/IMG_2125.png

  12. Place and support Clutch Housing on a bench.

    _Graphics/_Raster/IMG_1831.png

  13. Install Input Shaft Press (RR1085TR) on the Main Housing side of the Clutch Housing aligning the 3 notches on the side of Linear Clutch Actuator opening.

    Caution
    Input Shaft Press weighs approximately 30 lbs. Keep fingers clear of pinch points between Input Shaft Press and other surfaces. Dropping Input Shaft Press could result in component damage and/or personal injury.
    Notice
    Protect Clutch Housing to Main Housing sealing surface from damage or an oil leak may occur.
    _Graphics/_Raster/TRSM0950_ISDA_7647.png

  14. Install and hand tighten 4 Main Housing to Clutch Housing 16 mm cap screws in the inboard holes on each side of the press.

    _Graphics/_Raster/TRSM0950_ISDA_7653.png

  15. Place Input Shaft Bearing Removal and Installation Tool (RR1075TR) and Input Shaft Cup (RR1085TR-6) onto Input Shaft Bearing.

    _Graphics/_Raster/IMG_2065.png

  16. Rotate jack screw to press Input Shaft Bearing out of Clutch Housing.

    _Graphics/_Raster/IMG_2068.png

  17. If present, remove Input Shaft Bearing O-ring and discard.

    Note: Install a new Input Shaft Bearing O-ring when assembling Clutch Housing with chamfered bearing bores.

    _Graphics/_Raster/TRSM0950_ISDA_7490.png

  18. Remove 4 cap screws, washers, nuts and Input Shaft Press (RR1085TR) from Clutch Housing

    Caution
    Input Shaft Press weighs approximately 30 lbs. Keep fingers clear of pinch points between Input Shaft Press and other surfaces. Dropping Input Shaft Press could result in component damage and/or personal injury.

  19. Place Clutch Housing in press with flywheel housing side of the Clutch Housing down.

    Notice
    Support the Clutch Housing to avoid damaging the housing.

  20. Place Countershaft Bearing Installer (RR1076TR) and Universal Driver Handle (OE8044-T0) onto Lower Countershaft Bearing.

  21. Press Lower Countershaft Bearing from Clutch Housing.

    _Graphics/_Raster/IMG_2179.png

  22. If present, remove Countershaft Bearing O-ring and discard.

    Note: Install new Countershaft Bearing O-rings when assembling Clutch Housing with chamfered bearing bores.

    _Graphics/_Raster/TRSM0950_MHCB_7239.PNG

  23. Place Countershaft Bearing Installer (RR1076TR) and Universal Driver Handle (OE8044-T0) onto Upper Countershaft Bearing.

  24. Press Upper Countershaft Bearing from Clutch Housing.

    _Graphics/_Raster/IMG_2182.png

  25. If present, remove Countershaft Bearing O-ring and discard.

    Note: Install new Countershaft Bearing O-rings when assembling Clutch Housing with chamfered bearing bores.

    _Graphics/_Raster/TRSM0950_MHCB_7239.PNG

Assemble Clutch Housing with Input Shaft Press (RR1085TR)

Caution
Clutch Housing (without Input Shaft) weighs approximately 40 lbs. Keep fingers clear of pinch point between Clutch Housing and other surfaces. Dropping Clutch Housing could result in component damage and/or personal injury.

  1. Place Clutch Housing in press with flywheel housing side up.

  2. Inspect Upper Countershaft bearing bore for chamfered edge

    • If chamfer is present, go to Step 3.
    • If chamfer is NOT present, go to Step 4.
    _Graphics/_Raster/TRSM0950_CHCB_7251.png

  3. Slide Countershaft Bearing O-ring on Upper Countershaft Bearing until fully seated against snap ring.

    Note: Install new Countershaft Bearing O-rings when assembling Clutch Housing with chamfered bearing bores.

    _Graphics/_Raster/TRSM0950_MHCB_7239.PNG_Graphics/_Raster/TRSM0950_MHCB_7235.png

  4. Place Clutch Housing Upper Bearing template cut-out on Clutch Housing opening.

    _Graphics/_Raster/IMG_0982.JPG

  5. Complete marks that are 180 degrees apart using the slots on the template.

    _Graphics/_Raster/IMG_0983.JPG_Graphics/_Raster/IMG_0985.JPG

  6. Place Upper Countershaft Bearing into Clutch Housing, aligning flat spots on bearing to both marks.

    _Graphics/_Raster/IMG_0986.JPG

  7. Place Countershaft Bearing Installer (RR1076TR) and Universal Driver Handle (OE8044-T0) onto Upper Countershaft Bearing.

  8. Press Upper Countershaft Bearing into Clutch Housing.

    Notice
    Do not over press bearing into Clutch Housing. Over pressing could result in component damage.
    _Graphics/_Raster/IMG_2187.png

  9. Verify Upper Countershaft Bearing is fully seated in Clutch Housing.

    _Graphics/_Raster/TRSM0950_CHDA_7412.png

  10. Inspect Lower Countershaft bearing bore for chamfered edge.

    • If chamfer is present, go to Step 11.
    • If chamfer is NOT present, go to Step 12.
    _Graphics/_Raster/TRSM0950_CHCB_7251.png

  11. Slide Countershaft Bearing O-ring on Lower Countershaft Bearing until fully seated against snap ring.

    Note: Install new Countershaft Bearing O-rings when assembling Clutch Housing with chamfered bearing bores.

    _Graphics/_Raster/TRSM0950_MHCB_7239.PNG_Graphics/_Raster/TRSM0950_MHCB_7235.png

  12. Place Clutch Housing Lower Bearing template cut-out on Clutch Housing opening.

    _Graphics/_Raster/IMG_0988.JPG

  13. Complete marks that are 180 degrees apart using the slots on the template.

    _Graphics/_Raster/IMG_0990.JPG_Graphics/_Raster/IMG_0991.JPG

  14. Place Lower Countershaft Bearing into Clutch Housing, aligning flat spots on bearing to both marks.

    _Graphics/_Raster/IMG_0992.JPG

  15. Place Countershaft Bearing Installer (RR1076TR) and Universal Driver Handle (OE8044-T0) onto Lower Countershaft Bearing.

  16. Press Lower Countershaft Bearing into Clutch Housing.

    Notice
    Do not over press bearing into Clutch Housing. Over pressing could result in component damage.
    _Graphics/_Raster/IMG_2192.png

  17. Verify Lower Countershaft Bearing is fully seated in Clutch Housing.

    _Graphics/_Raster/TRSM0950_CHDA_7411.png

  18. Inspect Input Shaft bearing bore for chamfered edge.

    • If chamfer is present, go to Step 19.
    • If chamfer is NOT present, go to Step 22.
    _Graphics/_Raster/TRSM0950_ISDA_7547.png

  19. Slide Input Shaft Bearing O-ring on Input Shaft Bearing until fully seated against snap ring.

    Note: Install a new Input Shaft Bearing O-ring when assembling Clutch Housing with chamfered bearing bores.

    _Graphics/_Raster/TRSM0950_CHCB_7490.png_Graphics/_Raster/TRSM0950_CHCB_7254.png

  20. Place Input Shaft Press (RR1085TR) on the flywheel housing side of the Clutch Housing.

    Caution
    Input Shaft Press weighs approximately 30 lbs. Keep fingers clear of pinch point between Input Shaft Press and other surfaces. Dropping Input Shaft Press could result in component damage and/or personal injury.

  21. Install and hand tighten 4 (2 inch 7/16 inch Grade 8 or 50.8 mm M12 Grade 10.9) cap screws, washers and nuts to attach press to housing.

    _Graphics/_Raster/TRSM0950_ISR_0539.png

  22. Place Clutch Housing Front Input Bearing template cut-out on Clutch Housing opening.

    _Graphics/_Raster/IMG_0995.JPG

  23. Complete mark on the slot of the template.

    _Graphics/_Raster/IMG_0997.JPG_Graphics/_Raster/IMG_0998.JPG

  24. Place Input Bearing into Clutch Housing, aligning flat spot on bearing to mark.

    _Graphics/_Raster/IMG_1003.JPG

  25. Place Input Shaft Bearing Removal and Installation Tool (RR1075TR), Input Bearing Driver (RR1049TR) and Input Shaft Cup (RR1085TR-6) onto Input Shaft Bearing.

    _Graphics/_Raster/TRSM0950_ISDA_7611.png

  26. Rotate jack screw to press Input Shaft Bearing into Clutch Housing.

    Notice
    Do not over press bearing into Clutch Housing. Over pressing could result in component damage.

  27. Remove Input Shaft Bearing Removal and Installation Tool (RR1075TR), Input Bearing Driver (RR1049TR) and Input Shaft Cup (RR1085TR-6).

  28. Verify Input Shaft Bearing is fully seated in Clutch Housing.

    _Graphics/_Raster/TRSM0950_ISDA_7398.png

  29. Install and hand tighten Inertia Brake 90-degree airline elbow (15 mm) aligning airline inlet with paint mark.

    _Graphics/_Raster/IMG_2055.png

  30. Install Release Yoke Pivot Pin (30 mm) and torque to 130-140 Nm (95-101 lb-ft).

    _Graphics/_Raster/IMG_2125.png_Graphics/_Raster/IMG_2127.png

  31. Install Front Bearing Capture Plate (RR1085TR-7) to the Clutch Housing using the Input Shaft Cover threaded mounting holes and hand tighten 4 plate cap screws with a 6 mm hex key.

    _Graphics/_Raster/TRSM0950_ISI_0807.png

  32. Torque cap screws to 21-25 Nm (16-19 lb-ft) in a criss-cross pattern.

  33. Place and support Clutch Housing on a bench.

    Note: Allow space to press the Input Shaft into Clutch Housing.

    _Graphics/_Raster/IMG_1831.png

  34. Install Input Shaft into Clutch Housing.

    _Graphics/_Raster/IMG_1835.png

  35. Place Input Shaft Cup (RR1085TR-6) onto Input Shaft.

    _Graphics/_Raster/IMG_1837.png

  36. Install Input Shaft Press (RR1085TR) on the Main Housing side of the Clutch Housing aligning the 3 notches on the side of the Linear Clutch Actuator opening.

    Caution
    Input Shaft Press weighs approximately 30 lbs. Keep fingers clear of pinch points between Input Shaft Press and other surfaces. Dropping Input Shaft Press could result in component damage and/or personal injury.
    Notice
    Protect Clutch Housing to Main Housing sealing surface from damage or an oil leak may occur.
    _Graphics/_Raster/TRSM0950_ISDA_7650.png

  37. Install and hand tighten 4 Main Housing to Clutch Housing 16 mm cap screws in the inboard holes on each side of the press.

    _Graphics/_Raster/TRSM0950_ISDA_7653.png

  38. Rotate jack screw to press Input Shaft into Clutch Housing until fully seated.

    Notice
    Do not over press Input Shaft into Clutch Housing. Over pressing could result in component damage.
    _Graphics/_Raster/IMG_1848.png

  39. Remove 4 cap screws, washers, nuts, and Input Shaft Press (RR1085TR) from Clutch Housing.

    Caution
    Input Shaft Press weighs approximately 30 lbs. Keep fingers clear of pinch points between Input Shaft Press and other surfaces. Dropping Input Shaft Press could result in component damage and/or personal injury.
    _Graphics/_Raster/IMG_3589.png

  40. Remove Front Bearing Capture Plate (RR1085TR-7) from Clutch Housing.

    _Graphics/_Raster/IMG_1855.png

  41. Install Input Shaft Snap Ring

    Notice
    A new snap ring is required when reinstalling. A used snap ring may detach from Input Shaft and result in transmission component damage.

    Note: The snap ring will not install if Input Shaft is not fully seated into Input Shaft Bearing.

    _Graphics/_Raster/TRSM0950_ISDA_7641.png

Install Input Shaft Cover

  1. Clean sealing surfaces on the Clutch Housing and Input Shaft Cover.

  2. Slide the Input Shaft Cover over the Input Shaft.

    Note: Align "TOP" at 12 o'clock.

    _Graphics/_Raster/TRSM0950_ISDA_7863.png_Graphics/_Raster/TRSM0950_ISDA_7851.png

  3. Install the 7 Input Shaft Cover 13 mm cap screws and torque to 21-25 Nm (16-19 lb-ft) in a criss-cross pattern.

    _Graphics/_Raster/TRSM0950_ISDA_7860.png