The Endurant XD Series transmissions are equipped with a Grade Sensor to monitor the vehicle's incline position. The Grade Sensor is internal to the Transmission Control Module (TCM) and provides incline input information needed for the purpose of making launch and shift decisions. The Grade Sensor is critical for the Hill Start Aid feature.
Note: Initial calibration of the Grade Sensor must be completed at the OEM assembly plant or anytime the TCM is replaced. The Grade Sensor calibration requires ServiceRanger to complete the procedure.
The TCM monitors the Grade Sensor signal. If the signal is out of range or a system failure is detected, the fault is set Active.
FMI 2 – Data Erratic: Grade Sensor signal out of range for 1 second.
FMI 8 – Abnormal Frequency: Grade Sensor signal out of range.
FMI 10 – Abnormal Rate of Change: No change in Grade Sensor value detected over significant distance.
FMI 11 – Failure Mode Not Identifiable: Acceleration up a grade with no accelerator input for 3 seconds.
FMI 12 – Bad Intelligent Device: Grade Sensor self-check failure for 1 second.
FMI 13 – Out of Calibration: Grade Sensor out of calibration.
FMI 14 – Special Instructions: Deceleration down a grade with near maximum accelerator input for 3 seconds.
FMI 19 – Received Network Data in Error: Grade sensor message received in error.
FMI 20 – Data Drifted High: Grade percentage average greater than 25%.
FMI 21 – Data Drifted Low: Grade percentage average less than -25%.
FMI 31 – Condition Exists: Grade Sensor signal out of range. Greater than 50% or less than -50% for 2 seconds.
FMI 2, 8, 10, 11, 12, 13, 14, 19, 20, 21, 31:
FMI 2: Grade Sensor signal in range for 10 seconds
FMI 12: Grade Sensor circuit self-checks in range for 10 seconds.
FMI 13: Successful Grade Sensor calibration
FMI 8, 10, 11, 13, 14, 20, 21, 31: Key cycle and fault condition no longer exists.
FMI 2, 8, 10, 11, 12, 13, 14, 19, 20, 21, 31:
FMI 13:
Set vehicle parking brake and chock wheels.
Record transmission fault codes, FMIs, occurrences, and timestamps from Service Activity Report created during the Diagnostic Procedure.
If Fault Code 385 FMI 13 is Active, Go to Step B
If Fault Code 385 FMI 13 is Inactive, Grade Sensor Calibration has been completed. Go to Step V
If Fault Code 385 FMI 2, 8, 10, 11, 12, 14, 19, 20, 21, or 31 is Active or Inactive, Go to Step B
Key off.
Allow TCM to perform a complete power down.
Key on with engine off.
Connect ServiceRanger.
Go to “Service Routines”.
Select "Start" Grade Sensor Calibration and follow on-screen prompts.
If the Grade Sensor Calibration completed with no errors or faults indicated, Go to Step V
If the Grade Sensor Calibration could not be performed or errors or faults are indicated, replace Transmission Control Module (TCM). Go to Step V
Key off.
Reconnect all connectors and verify all components are properly installed.
Key on with engine off.
Connect ServiceRanger.
Go To “Fault Codes”.
Select “Clear All Faults”.
Operate vehicle and attempt to reset the fault code or duplicate the previous complaint.
Check for fault codes using ServiceRanger.
If no fault codes set and vehicle operates properly, test complete.
If Fault Code 385 sets Active, Go to Step A
If a fault code other than 385 sets Active, troubleshoot per the Fault Code Isolation Procedure Index.