Fault Code 514: Clutch Release Solenoid 2 (C6) – Fine Fill

J1939: SA 3 SPN 5617 FMI 0, 1, 3, 4, 5, 6, 8, 10, 12, 16, 18

Overview

The Endurant XD Series transmissions are equipped with solenoid valves that direct vehicle Supply Air to and from the Linear Clutch Actuator (LCA) to control clutch position. The clutch control system includes four solenoid valves – two for engagement (Vent) and two for disengagement (Fill).

The Clutch Release Solenoid 2 (CRS2) valve is energized by the Transmission Control Module (TCM) to direct Supply Air to the LCA, disengaging the clutch. The CRS2 valve is located in the Mechatronic Transmission Module (MTM) and connected to the TCM at the 74-Way Transmission Harness Connector.

Detection

The TCM monitors the CRS2 circuit. If a circuit or system failure is detected, the fault is set Active.

Conditions to Set Fault Code Active

FMI 0 – Data Valid But Above Normal (Most Severe): CRS2 Low-Side Current value greater than commanded current for 1 second.

FMI 1 – Data Valid But Below Normal (Most Severe): CRS2 Low-Side Current value less than commanded current for 1 second.

FMI 3 – Voltage Above Normal or Shorted High: CRS2 circuit shorted to power for 2 seconds after CRS2 commanded off.

FMI 4 – Voltage Below Normal or Shorted Low: CRS2 circuit shorted to ground for 2 seconds after CRS2 commanded off.

FMI 5 – Current Below Normal or Open Circuit: CRS2 circuit open for 2 seconds after CRS2 commanded off.

FMI 6 – Current Above Normal or Shorted Circuit: CRS2 circuit shorted to ground for 2 seconds after CRS2 commanded on.

FMI 8 – Abnormal Frequency: CRS2 signal frequency out of range for 1 second.

FMI 10 – Abnormal Rate of Change: Clutch Engage Solenoid commanded on longer than expected to maintain clutch engagement for 10 seconds.

FMI 12 – Bad Intelligent Device: TCM has detected an internal processing error.

FMI 16 – Data Valid but Above Normal (Moderately Severe): CRS2 commanded on longer than expected increasing solenoid temperature.

FMI 18 – Data Valid but Below Normal (Moderately Severe): CRS2 circuit voltage lower than expected for 1 second after CRS2 commanded on.

Fallback

FMI 0, 1, 5, 6, 8, 12, 16, 18:

  • Amber warning lamp on
  • Clutch Release Solenoid 2 operation prohibited
  • Urge to Move and Creep mode prohibited
  • Raised shift points

FMI 3, 4:

  • Amber warning lamp on
  • Clutch Release Solenoid 2 operation prohibited
  • Clutch Engagement Solenoid 1 operation prohibited
  • Urge to Move and Creep mode prohibited
  • Raised shift points

FMI 10:

  • Amber warning lamp on
  • No degraded modes

Conditions to Set Fault Code Inactive

FMI 0, 1, 6, 8, 10, 12, 16, 18: Key cycle and fault condition no longer exist.

FMI 3: CRS2 circuit not shorted to power for 10 seconds.

FMI 4: CRS2 circuit not shorted to ground for 10 seconds.

FMI 5: CRS2 circuit not open for 10 seconds.

Possible Causes

FMI 0, 1, 3, 4, 5, 6, 8, 16, 18:

  • MTM – Clutch Release Solenoid 2
    • Internal failure
    • Damaged
  • MTM – Transmission Harness
    • Wiring shorted to power, shorted to ground or open
  • TCM
    • Internal failure

FMI 12:

  • TCM
    • Software issue
    • Internal failure

FMI 10:

  • MTM – Clutch Release Solenoid 1 and/or 2
    • Stuck open
    • Air leak

Additional Tools

  • Endurant XD Service Manual TRSM0960
  • Eaton Breakout Box with 74-Way Eaton Diagnostic Adapter - RR1029TR
  • Digital Volt/Ohm Meter (DVOM)

Component Identification

_Graphics/LineArt/TRTS0960_FC215_ComponentID.png

1. Transmission Control Module (TCM) Cover

2. Transmission Control Module (TCM)

3. 74-Way Transmission Harness Connector (TCM-side)

4. 74-Way Transmission Harness Connector (MTM-side)

5. Transmission Control Module (TCM) Seal

6. MTM Air Inlet Port

Fault Code 514 Troubleshooting

A
Purpose:Check for active or inactive fault codes.
  1. Set vehicle parking brake and chock wheels.

  2. Record transmission fault codes, FMIs, occurrences, and timestamps from Service Activity Report created during the Diagnostic Procedure.

  • If Fault Code 514 FMI 0, 1, 3, 4, 5, 6, 8, 16, 18 is Active or Inactive, Go to Step B

  • If Fault Code 514 FMI 10 is Active or Inactive, Go to Step E

  • If Fault Code 514 FMI 12 is Active or Inactive, Contact Eaton Cummins Automated Transmission Technologies for further diagnostic instructions. For Help Line phone numbers, go to Contact Information. Go to Step V

B
Purpose:Verify condition of TCM 74-Way Connector.
  1. Key off.

  2. Remove TCM from MTM with 20-Way TCM Vehicle Harness Connector and 20-Way TCM Body Harness Connector connected.

    _Graphics/LineArt/TRTS0950_FC511_Check74WayTCM.png
  3. Inspect TCM side of the 74-Way Transmission Harness Connector, verify connector is free from contamination and corrosion; terminals are not bent, spread or loose; and there is no damage to connector body.

  4. Inspect TCM Seal, verify seal is properly installed and not damaged.

C
Purpose:Verify Clutch Release Solenoid 2 resistance and not shorted to ground.
  1. Key off.

  2. Connect Eaton Breakout Box with 74-Way Eaton Diagnostic Adapter to MTM side of 74-Way Transmission Harness Connector.

    _Graphics/LineArt/TRTS0950_FC511_74WaytoMTM.png
  3. Measure resistance at Eaton Breakout Box between Pin 18 and Pin 19. Record reading in table.

    _Graphics/LineArt/TRTS0960_FC514_Pin18and19-Ohms.png
  4. Measure resistance at Eaton Breakout Box between Pin 19 and Ground (TCM mounting stud). Record reading in table.

    _Graphics/LineArt/TRTS0960_FC514_Pin19andG-Ohms.png
  5. Compare reading(s) in table.

PinsRangeReading(s)
18 to 193.4–5.5 Ohms
19 to ground (TCM mounting stud)Open Circuit (OL)
D
Purpose:Check for Active or Inactive fault codes.
  1. Key off.

  2. Remove 74-Way Eaton Diagnostic Adapter.

  3. Reinstall TCM to MTM.

  4. Reconnect all connectors and verify all components are properly installed.

  5. Key on with engine off.

  6. Connect ServiceRanger.

  7. Retrieve and record transmission fault codes, FMIs, occurrences, and timestamps.

E
Purpose:Verify condition of vehicle air system supply line and MTM air inlet port.
  1. Key off.

  2. Refer to OEM guidelines and vent vehicle air supply line to MTM.

  3. Refer to OEM guidelines and remove vehicle air supply line at MTM.

  4. Inspect vehicle air supply line and MTM air inlet port for contamination, moisture, corrosion and/or debris.

    Note: Verify MTM inlet screen is installed and free of contamination and/or debris.

    _Graphics/LineArt/TRTS0950_FC511_MTMAirInletPort.png
  • If contamination is found, refer to OEM guidelines for repair or replacement of vehicle air system. Replace Mechatronic Transmission Module (MTM) and Inertia Brake Assembly. Go to Step V

    Note: MTM removal and installation requires transmission be removed from vehicle. Reference Endurant XD Service Manual TRSM0960, Transmission Removal Service Procedure.

  • If no contamination is found, Go to Step F

F
Purpose:Inspect Clutch, Release Bearing, Front Bearing Cover and Release Yoke.
  1. Key off.

  2. Remove transmission.

    Note: Reference Endurant XD Service Manual TRSM0960, Transmission Removal Service Procedure.

  3. Inspect Clutch, Release Bearing, Front Bearing Cover and Release Yoke for binding or damage.

V
Purpose:Verify repair.
  1. Key off.

  2. Reconnect all connectors and verify all components are properly installed.

  3. Key on with engine off.

  4. Connect ServiceRanger.

  5. Go To “Fault Codes”.

  6. Select “Clear All Faults”.

  7. Operate vehicle and attempt to reset the fault code or duplicate the previous complaint.

  8. Check for fault codes using ServiceRanger.