Fault Code 215: Transmission Air Supply Pressure Sensor

J1939: SA 3 SPN 37 FMI 0, 1, 2, 3, 4, 5, 6, 10, 17, 18

Overview

The Endurant HD transmission is equipped with a Transmission Air Supply Pressure Sensor (TASPS) that monitors the air pressure supplied to the transmission from the vehicle. The TASPS taps into the air supply passage and provides a pressure input to the Transmission Control Module (TCM). The TCM monitors the pressure input to verify the transmission has the proper air pressure to actuate the clutch and shift rails. The TASPS is mounted in the MTM and connected to the TCM at the 74-way Transmission Harness Connector.

Note: The vehicle air supply comes from a dedicated transmission air tank. The primary and secondary air gauges in the cab of the vehicle may not reflect the pressure of the transmission air supply line. The transmission air tank is often isolated from the rest of the vehicle air system with a Pressure Protection Valve and/or Check Valve.

Detection

The TCM monitors the Transmission Air Supply Pressure Sensor. If a system failure is detected, the fault is set Active.

Conditions to Set Fault Code Active

FMI 0 – Data Valid But Above Normal (Most Severe): TASPS reports greater than 145 psi (1000 kPa) for 1 second.

FMI 1 – Data Valid But Below Normal (Most Severe): TASPS reports less than 75 psi (517 kPa) for 1 second and one of the following is true:

  • a non-neutral mode is selected
  • the vehicle is moving
  • the engine has been running for 8 minutes

FMI 2 – Data Erratic: TASPS is out of range less than 5 psi (34.5 kPa) or greater than 162 psi (1117 kPa) for 5 seconds.

FMI 3 – Voltage Above Normal or Shorted High: TASPS circuit shorted to power for 5 seconds.

FMI 4 – Voltage Below Normal or Shorted Low: TASPS circuit shorted to ground for 5 seconds.

FMI 5 – Current Below Normal or Open Circuit: TASPS circuit open or shorted to ground for 5 seconds.

FMI 6 – Current Above Normal or Shorted Circuit: TASPS reference voltage out of range not between 4.75V to 5.25V for 5 seconds.

FMI 10 - Abnormal Rate of Change: TASPS rate of change exceeded for 1 second.

FMI 17 – Data Valid but Below Normal (Least Severe): TASPS reports less than 75 psi (517 kPa) for 2 seconds with the engine off and the transmission in gear.

FMI 18 – Data Valid but Below Normal (Moderately Severe): TASPS reports less than 80 psi (552 kPa) for 2 seconds and one of the following is true:

  • a non-neutral mode is selected
  • the vehicle is moving
  • the engine has been running for 8 minutes

Fallback

FMI 0:

  • Amber warning lamp on
  • Urge to Move and Creep Mode prohibited
  • Shift performance may be degraded

FMI 1:

  • If transmission is in gear:
    • Amber warning lamp on (OEM Specific)
    • Coast Mode and Neutral Coast prohibited
    • Urge to Move and Creep Mode prohibited
    • Inertia Brake activation prohibited
    • Upshifts prohibited
    • Clutch engagements prohibited
    • Non-Neutral modes prohibited
    • PTO Mode prohibited
  • If transmission is not in gear:
    • Red stop lamp on (OEM Specific)
    • Clutch disengagements prohibited

FMI 2, 3, 4, 5, 6, 10:

  • Amber warning lamp on
  • No degraded modes

FMI 17:

  • Amber warning lamp on
  • No degraded modes
  • Engine may not crank

FMI 18:

  • Amber warning lamp on (OEM specific)
  • Coast Mode and Neutral Coast prohibited
  • Urge to Move and Creep Mode prohibited
  • Inertia Brake activation prohibited
  • Upshifts prohibited
  • PTO Mode prohibited

Conditions to Set Fault Code Inactive

FMI 0: TASPS below 145psi (1000 kPa) for 1 second.

FMI 1: TASPS above 75psi (517 kPa) for 1 second.

FMI 2, 3, 4, 5, 6: TASPS in range for 10 seconds.

FMI 10: Key cycle and fault condition no longer exist.

FMI 17: TASPS above 75psi (517 kPa) and transmission in neutral.

FMI 18: TASPS above 80psi (552 kPa) for 1 second.

Possible Causes

FMI 0:

  • Vehicle air system
    • Air compressor governor “off” set too high or damaged
  • Vehicle service event
    • Connected to an auxiliary air supply

FMI 1, 18:

  • Vehicle air system
    • High system demand
    • Air compressor governor “on” set too low or damaged
    • Air compressor mechanically damaged
    • Pressure Protection Valve stuck closed
    • Air leak
  • Internal transmission
    • Air leak

FMI 2, 3, 4, 5, 6, 10:

  • Transmission Air Supply Pressure Sensor
    • Damaged
    • Internal failure
  • Transmission Air Supply Pressure Sensor harness
    • Wiring shorted to power, shorted to ground or open
  • MTM Harness
    • Wiring shorted to power, shorted to ground or open
  • TCM
    • Software issue
    • Internal failure

FMI 17:

  • Engine shut down with the loss of transmission air supply pressure with the transmission in gear
  • Transmission service event
    • Transmission assembled in gear

Additional Tools

  • Endurant HD Service Manual TRSM0950
  • Eaton Breakout Box with 74-Way Eaton Diagnostic Adapter - RR1029TR
  • Digital Volt/Ohm Meter (DVOM)
  • 0-200 psi (0-1379 kPa) air pressure gauge

Component Identification

_Graphics/LineArt/TRTS0950_FC215_ComponentID.png

1. Transmission Control Module (TCM) Cover

2. Transmission Control Module (TCM)

3. 74-Way Transmission Harness Connector

4. TCM Side of 74-Way Transmission Harness Connector

5. Transmission Control Module (TCM) Seal

6. MTM Air Inlet Port

Fault Code 215 Troubleshooting

A
Purpose:Check for active or inactive fault codes.
  1. Set vehicle parking brake and chock wheels.

  2. Record the transmission fault codes, FMIs, occurrences, and timestamps from the Service Activity report created during the Diagnostic Procedure.

  • If Fault Code 215 FMI 0, 1, 2, 18 is Active or Inactive, Go to Step B

  • If Fault Code 215 FMI 3, 4, 5, 6, 10 is Active or Inactive, Go to Step C

  • If Fault Code 215 FMI 17 is Active, connect an auxiliary air supply to the vehicle, air up the vehicle air system to 100-135 PSI (690-930 kPa) and key on. Go to Step V

  • If Fault Code 215 FMI 17 is Inactive, the transmission air supply pressure is in range and transmission is in neutral. Go to Step V

B
Purpose: Identify MTM Type.
  1. Key on with engine off.

  2. Connect ServiceRanger.

  3. Go To “Configuration”.

  4. Select “Advanced”.

    Note: If “Advanced” is not indicated, TCM software is unable to determine MTM Type. Go to Step 6.

  5. Record “MTM Type” Current Value, go to Step 7.

  6. Locate MTM part information tag and records MTM Part Number (Item 1) in table.

    _Graphics/LineArt/MTM_PartNumberLocation.png
  7. Compare MTM Part Number recorded in Step 6 with MTM Part Number in table to determine MTM Type.

MTM Part Number on tag
MTM Part NumberMTM Type
A-10000715PS-393
A-10002594
A-10004202
A-10004231PS-496
A-10004356
A-10004383
C
Purpose: Verify operation and condition of the vehicle air system.
  1. Key off.

  2. Refer to OEM guidelines and verify operation and maintenance of the vehicle air system.

  3. Inspect the vehicle air system for contamination, moisture, corrosion and/or debris.

  • If an issue is found with the vehicle air system, refer to OEM guidelines for repair or replacement of the vehicle air system. Go to Step D

  • If no issue is found with the vehicle air system, Go to Step D

D
Purpose: Verify condition of the vehicle air system supply line and MTM air inlet port.
  1. Refer to OEM guidelines and vent the vehicle air supply line to the MTM.

  2. Refer to OEM guidelines and remove the vehicle air supply line at the MTM.

  3. Inspect the vehicle air supply line and the MTM air inlet port for contamination, moisture, corrosion and/or debris.

    Note: Verify the MTM inlet screen is installed and free of contamination and/or debris.

    Note: MTM removal and installation requires the transmission to be removed from the vehicle. Reference Endurant HD Service Manual TRSM0950, Transmission Removal Service Procedure.

    _Graphics/LineArt/TRTS0950_FC511_MTMAirInletPort.png
E
Purpose: Verify condition of 74-Way Transmission Harness Connector.
  1. Key off.

  2. Remove the TCM from the MTM with the 20-Way TCM Vehicle Harness Connector and 20-Way TCM Body Harness Connector connected.

    _Graphics/LineArt/TRTS0950_FC511_Check74WayTCM.png
  3. Inspect the TCM side of the 74-Way Transmission Harness Connector, verify the connector is free from contamination and corrosion; the terminals are not bent, spread or loose; and there is no damage to the connector body.

  4. Inspect the TCM Seal, verify the seal is properly installed and there is no damage to the seal.

    Note: MTM removal and installation requires the transmission to be removed from the vehicle. Reference Endurant HD Service Manual TRSM0950, Transmission Removal Service Procedure.

F
Purpose:Review the Service Activity Report and record the MTM Serial Number.
  1. Review the Service Activity Report (SAR) and record the MTM Serial Number.

  • If the MTM Serial Number is greater than or equal to 12S17137123221. Go to Step G

  • If the MTM Serial Number is less than or equal to 12S17137123220. Go to Step H

G
Purpose: Verify TASPS internal resistance and power supply at TCM.
  1. Key off.

  2. Connect the Eaton Breakout Box with 74-Way Eaton Diagnostic Adapter to the TCM side of the 74-Way Transmission Harness Connector.

    _Graphics/LineArt/TRTS0950_BreakoutBoxtoTCM.png
  3. Measure resistance at the Eaton Breakout Box between Pin 8 and Pin 9. Record reading in table.

    _Graphics/LineArt/TRTS0950_FC215_Pin8and9-Ohms.png
  4. Key on.

  5. Measure voltage at the Eaton Breakout Box between Pin 7 and Pin 9. Record reading in table.

    _Graphics/LineArt/TRTS0950_FC215_Pin7and9.png
  6. Compare reading(s) in table.

Ignition StatePinsRangeReading(s)
Key off8 to 93k-9k Ohms
Key on7 to 94.75–5.25 V
H
Purpose:Verify TASPS internal resistance and power supply at TCM.
  1. Key off.

  2. Connect the Eaton Breakout Box with 74-Way Eaton Diagnostic Adapter to the TCM side of the 74-Way Transmission Harness Connector.

    _Graphics/LineArt/TRTS0950_BreakoutBoxtoTCM.png
  3. Measure resistance at the Eaton Breakout Box between Pin 10 and Pin 11. Record reading in table.

    _Graphics/LineArt/TRTS0950_FC215_Pin10and11-Ohms.png
  4. Key on.

  5. Measure voltage at the Eaton Breakout Box between Pin 10 and Pin 12. Record reading in table.

    _Graphics/LineArt/TRTS0950_FC215_Pin10and12.png
  6. Compare reading(s) in table.

Ignition StatePinsRangeReading(s)
Key off10 to 113k-9k Ohms
Key on10 to 124.75–5.25 V
I
Purpose: Verify operation of the vehicle air system.
  1. Key on with engine off.

  2. Connect ServiceRanger.

  3. Go To “Data Monitor”.

  4. From the Default Parameter Files, select “Transmission Pressure”.

  5. Key on with engine running.

  6. Allow air pressure to build to governor cut off.

  7. Key on with engine off.

  8. Monitor in-dash vehicle air system pressure gauge and record value in table.

  9. In ServiceRanger, monitor 520524 - Line Pressure Feedback and record value in table.

  10. Wait 1 minute.

  11. Monitor in-dash vehicle air system pressure gauge and record value in table.

  12. In ServiceRanger, monitor 520524 - Line Pressure Feedback and record value in table.

  13. Compare reading(s) in table.

SourceRangeReading(s)
In-dash air pressure gauge100–135 PSI (690-930 kPa)
520524 - Line Pressure Feedback100–135 PSI (690-930 kPa)
After 1 minute
In-dash air pressure gauge100–135 PSI (690-930 kPa)
520524 - Line Pressure Feedback100–135 PSI (690-930 kPa)
J
Purpose:Verify condition of the vehicle air system supply line and MTM air inlet port.
  1. Refer to OEM guidelines and vent the vehicle air supply line to the MTM.

  2. Refer to OEM guidelines and remove the vehicle air supply line at the MTM.

  3. Inspect the vehicle air supply line and the MTM air inlet port for contamination, moisture, corrosion and/or debris.

    Note: Verify the MTM inlet screen is installed and free of contamination and/or debris.

    _Graphics/LineArt/TRTS0950_FC511_MTMAirInletPort.png
K
Purpose: Verify operation of the vehicle air system.
  1. Key off.

  2. Install a 0-200 PSI air pressure gauge on the vehicle air supply line at the MTM.

  3. Key on with engine running.

  4. Allow air pressure to build to governor cut off.

  5. Key off.

  6. Monitor air pressure gauge installed in the vehicle air supply line and record reading in table.

  7. Wait 1 minute.

  8. Monitor air pressure gauge installed in the vehicle air supply line and record reading in table.

  9. Compare reading(s) in table.

  • If readings are out of range or the vehicle air system cannot hold pressure, refer to OEM guidelines for repair or replacement of the vehicle air system. Go to Step V

  • If readings are in range, replace the Mechatronic Transmission Module (MTM). Go to Step V

    Note: MTM removal and installation requires the transmission to be removed from the vehicle. Reference Endurant HD Service Manual TRSM0950, Transmission Removal Service Procedure.

SourceRangeReading(s)
Air pressure gauge100–135 PSI (690-930 kPa)
After 1 Minute
Air pressure gauge100–135 PSI (690-930 kPa)
V
Purpose: Verify repair.
  1. Key off.

  2. Reconnect all connectors and verify that all components are properly installed.

  3. Key on with engine off.

  4. Connect ServiceRanger.

  5. Go to “Fault Codes”.

  6. Select “Clear All Faults”.

  7. Operate vehicle and attempt to reset the fault code or duplicate the previous complaint.

  8. Check for fault codes using ServiceRanger.