Input / Output Calibration

Overview

The Endurant XD Pro Transmission incorporates enhanced controls to support various vocational features. Features include 2-Speed Axle, Auxiliary Transmission (Aux Trans), Force Neutral, Hold Neutral, Neutral Output, Power Take-Off (PTO): PTO 1 and PTO 2, Split Shaft PTO (SSPTO), Reverse Output, Rock Free Mode and Secondary Configuration Mode.

The Transmission Control Module (TCM) is equipped to receive 4 switch inputs and control 3 relay outputs that can be configured in an Input/Output (I/O) Calibration Package to support these vocational features. All external circuit inputs and outputs connect to the TCM in the 20-Way TCM Body Harness Connector.

Listed below are the Input / Output Calibration Packages and recommended wiring diagrams to assist the OEM or body builder with vocational feature integration. Once circuit and component installation is complete, ServiceRanger is required to configure the I/O Calibration Package in the TCM.

Warning
All vehicle safety interlock circuitry is the responsibility of the OEM or body builder. Eaton Cummins Automated Transmission Technologies does not implement any safety interlock circuitry on the OEM vehicle chassis. Eaton Cummins Automated Transmission Technologies highly recommends that the OEM or body builder perform a thorough safety analysis to determine what safety interlocks are required to support the specific vehicle vocational feature. Failure to perform a thorough safety analysis may result in major vehicle component damage, severe injury or death.
Notice
Incorrect feature component and/or circuit integration resulting in transmission and/or TCM damage may void the transmission warranty.

Note: Additional information can also be found in PTO installation Guide TRIG2620 and the Endurant XD Installation guide TRIG0960.

Package 37: Reset I/O Calibration to Off

This package is used to reset or turn off an I/O Calibration Package configured in the TCM. Use this procedure when:

  • TCM is currently configured with an I/O Calibration Package and a new I/O Calibration Package is desired. Failure to reset TCM may result in an inoperable vocational feature and/or TCM I/O fault codes to set Active.
  • TCM is currently configured with an I/O Calibration Package and no I/O Calibration Package is desired. For example: when a truck is being sold and PTO components and wiring have been removed from transmission. Use this procedure to turn off an I/O Calibration Package currently configured in the TCM. This will ensure no TCM I/O fault codes are set Active.

I/O Calibration Package Installation Process

  • Identify I/O Calibration Package based on the vocational feature(s) to be installed - Reference I/O Calibration Package Index below.
  • Install vocational feature components (PTO, Reverse Switch, etc.) and associated wiring - Reference I/O Calibration Package wiring diagram.
    Warning
    Follow all OEM and/or vocational feature manufacturer installation instructions and recommended wiring diagram. Failure to follow instructions and wiring diagrams may result in major vehicle component damage, severe injury or death.
  • Key on with engine off.
  • Connect ServiceRanger.
  • Go To “Service Reports”.
  • Select “Service Activity Report”.
  • Enter required information and select “Start Report”.
  • Select “Send to Eaton”.
  • Go To “Configuration”.
  • Select “Calibration” tab.
  • From the “Other Available IO Calibration Options” section, select I/O Calibration Package identified in Step 1.
  • Select “Apply” and follow on-screen prompts.
  • Verify vocational feature operation, per OEM and/or vocational feature manufacturer guidelines.
    • If feature operates as intended and no fault code is set Active, process complete.
    • If feature does not operate as intended and a fault code sets Active, troubleshoot per Fault Code Isolation Procedure Index.

I/O Calibration Package Index

I/O PackageI/O Calibration Package DescriptionWiring Diagram Link
1 Neutral Output + PTO 1 + Reverse Output (Factory Setting)Input / Output Calibration Package 1 of TRIG2630
2Rock Free Mode + Secondary Shift ModeInput / Output Calibration Package 2 of TRIG2630
32-Speed Aux Trans + Rock Free ModeInput / Output Calibration Package 3 of TRIG2630
4PTO 1Input / Output Calibration Package 4 of TRIG2630
5PTO 1 + PTO 2Input / Output Calibration Package 5 of TRIG2630
6PTO 1 + Secondary Shift ModeInput / Output Calibration Package 6 of TRIG2630
7PTO 1 + Rock Free Mode + Secondary Shift ModeInput / Output Calibration Package 7 of TRIG2630
8PTO 1 + Reverse Output + Rock Free ModeInput / Output Calibration Package 8 of TRIG2630
9Rock Free ModeInput / Output Calibration Package 9 of TRIG2630
10Reverse OutputInput / Output Calibration Package 10 of TRIG2630
11PTO 1 + Reverse OutputInput / Output Calibration Package 11 of TRIG2630
122-Speed Aux TransInput / Output Calibration Package 12 of TRIG2630
132-Speed Aux Trans + Secondary Shift ModeInput / Output Calibration Package 13 of TRIG2630
14Force NeutralInput / Output Calibration Package 14 and 15 of TRIG2630
15Hold NeutralInput / Output Calibration Package 14 and 15 of TRIG2630
162-Speed AxleInput / Output Calibration Package 16 of TRIG2630
172-Speed Axle + Rock Free ModeInput / Output Calibration Package 17 of TRIG2630
182-Speed Axle + PTO 1Input / Output Calibration Package 18 of TRIG2630
192-Speed Axle + Secondary Shift ModeInput / Output Calibration Package 19 of TRIG2630
20Split Shaft PTOInput / Output Calibration Package 20 of TRIG2630
21PTO 1 + Split Shaft PTOInput / Output Calibration Package 21 of TRIG2630
22Force Neutral + PTO 1Input / Output Calibration Package 22 and 25 of TRIG2630
23PTO 1 + PTO 2 + Force NeutralInput / Output Calibration Package 23 and 26 of TRIG2630
24Force Neutral + Neutral Output + Reverse OutputInput / Output Calibration Package 24 and 27 of TRIG2630
25Hold Neutral + PTO 1Input / Output Calibration Package 22 and 25 of TRIG2630
26Hold Neutral + PTO 1 + PTO 2Input / Output Calibration Package 23 and 26 of TRIG2630
27Hold Neutral + Neutral Output + Reverse Output Input / Output Calibration Package 24 and 27 of TRIG2630
29PTO 1 + Rock Free ModeInput / Output Calibration Package 29 of TRIG2630
30Reverse Output + Secondary Shift ModeInput / Output Calibration Package 30 of TRIG2630
31Reverse Output + Rock Free ModeInput / Output Calibration Package 31 of TRIG2630
322-Speed Aux Trans + Reverse OutputInput / Output Calibration Package 32 of TRIG2630
332-Speed Axle + Reverse OutputInput / Output Calibration Package 33 of TRIG2630
34PTO 1 + PTO 2 + Reverse OutputInput / Output Calibration Package 34 of TRIG2630
35Neutral Output + Reverse OutputInput / Output Calibration Package 35 of TRIG2630
36Neutral OutputInput / Output Calibration Package 36 of TRIG2630
37Reset I/O Calibration to Off Note: This package is used to reset or turn off an I/O Calibration Package configured in the TCM.N/A
383-Speed Aux Trans - Underdrive, Direct, Overdrive (UD, D, OD)Input / Output Calibration Package 38 of TRIG2630
393-Speed Aux Trans (UD, D, OD) + Rock Free ModeInput / Output Calibration Package 39 of TRIG2630
403-Speed Aux Trans (UD, D, OD) + Secondary Shift ModeInput / Output Calibration Package 40 of TRIG2630
413-Speed Aux Trans (UD, D, OD) + Rock Free Mode + Secondary Shift ModeInput / Output Calibration Package 41 of TRIG2630
423-Speed Aux Trans - Underdrive, Neutral, Direct, Overdrive (UD, N, D, OD)Input / Output Calibration Package 42 of TRIG2630
433-Speed Aux Trans (UD, N, D, OD) + Rock Free ModeInput / Output Calibration Package 43 of TRIG2630
444-Speed Aux Trans - Low, Underdrive, Direct, Overdrive (L, UD, D, OD)Input / Output Calibration Package 44 of TRIG2630
454-Speed Aux Trans (L, UD, D, OD) + Rock Free ModeInput / Output Calibration Package 45 of TRIG2630
464-Speed Aux Trans - Low, Underdrive, Neutral, Direct, Overdrive (L, N, UD, D, OD)Input / Output Calibration Package 46 of TRIG2630
47Railroad ModeInput / Output Calibration Package 47 of TRIG2630
48Railroad Mode + PTO 1Input / Output Calibration Package 48 of TRIG2630
49PTO 1 (J1939 Request/Consent and Hardwired Confirm) + Reverse OutputInput / Output Calibration Package 49 of TRIG2630
50PTO 1 (Remote Engine Start/Stop)Input / Output Calibration Package 50 of TRIG2630
51PTO 1 + PTO 2 (Remote Engine Start/Stop)Input / Output Calibration Package 51 of TRIG2630
52Split-Shaft PTO + Force NeutralInput / Output Calibration Package 52 of TRIG2630
53Split-Shaft PTO + PTO 1 + Forced Neutral Input / Output Calibration Package 53 of TRIG2630
54Split-Shaft PTO + Neutral OutputInput / Output Calibration Package 54 of TRIG2630
55Split-Shaft PTO + PTO 1 + Neutral Output Input / Output Calibration Package 55 of TRIG2630